Mr. Ramesh Natarajan has over four decades of experience in the domain of lead acid battery designing, manufacturing, testing, marketing, and servicing with a special focus on trouble shooting peculiar problems. His continuing passion for learning about lead acid batteries and enthusiasm to share technical details related to batteries, chargers, and the various equipments which use batteries, has resulted in this venture, comprising of a series of Podcasts. His website www.RameshNatarajan.in ...
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Case Study – The Mysterious Case Of Paste Shedding From Cured Pasted Battery Plates
10:38
10:38
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Send us a Text Message. Lead-acid batteries, a process-oriented product, is not as simple to manufacture as it seems. Battery manufacturers must know What Not To Do which is as important as What To Do This podcast episode is a case study with a twist. The battery manufacturer was losing tons of money for a simple fault of his The identification of …
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Take Your Negotiation To The Next Level - In Conversation With A Reputed Business Coach Mr. Biman Gandhi
52:47
52:47
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52:47
Send us a Text Message. The lead-acid battery industry is going through turbulent times. Battery manufacturers have to contend with new battery chemistries entering the market. Lithium-ion batteries are taking away certain applications that were the preserve of lead-acid batteries. The battery manufacturers are competing with each other and getting…
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Why Batteries Fail? Importance of Forming Batteries- In Conversation with Mr. Achim Lulsdorf
38:15
38:15
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38:15
Send us a Text Message. In today’s episode, I have a dear friend, Mr. Achim Lulsdorf, to discuss an important aspect of battery manufacturing. Your response to the previous two episodes featuring Mr. Achim has been fantastic, and I’m sure you’ll benefit from listening to him today as well. In a previous episode, I highlighted the importance of batt…
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How To Make Good Quality GEL Batteries - In Conversation With Dr. Mike McDonagh
54:24
54:24
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54:24
Send us a Text Message. It gives me great pleasure to inform you that my dear friend Mike - Dr. Michael McDonagh, decided to contribute to my podcast. During our conversation, he generously shared a wealth of his expertise on GEL batteries. Dr. Michael McDonagh is a battery industry veteran from Wales in the UK. He completed his PhD in Metallurgy a…
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Ball Mill & Barton Pot Oxide – Importance Of Use Of Good Quality Oxide In Batteries
31:14
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31:14
Send us a Text Message. Lead-acid batteries, that last long and perform well need good-quality active materials. Active materials have to be made using good-quality Lead Oxide. Understand the difference between Ball Mill Oxide and Barton Pot Oxide. Listen to Mr. Francesco Marfisi talk about how a good quality ball mill can give you savings in power…
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Send us a Text Message. Lead-acid batteries, a sustainable product, conforming to a circular economy are made using recycled lead. All used batteries are collected as scrap for melting and smelting. These scrap batteries are recycled. They are smelted and refined. The refined lead is combined with other metals to be used again in the future. The re…
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Enhancing Battery Performance: Deciphering the Roles of Paste Mixture Components From Fiber to Oil: A Comprehensive Analysis
13:15
13:15
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Send us a Text Message. Dive into the fascinating world of battery technology with our latest podcast episode! Learn about the crucial role of paste additives in enhancing battery performance. Discover how fiber, barium sulfate, carbon, and other additives improve battery efficiency. Explore the intricate details of paste mixture components and the…
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Celebrating the 50th Episode Milestone
26:40
26:40
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26:40
Send us a Text Message. For fifty episodes, I have tried to be your trusted navigator unraveling the mysteries of batteries with my expertise and experience. From the fundamental principles to the latest innovations, each episode has been a captivating journey, offering invaluable knowledge and practical insights to enthusiasts, professionals, and …
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Unlocking the Secrets of Paste Making & Pasting
21:42
21:42
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21:42
Send us a Text Message. Are you sure that the grids you use are suitable for pasting? What are the parameters to be monitored & controlled at various stages of mixing and pasting and flash drying? How important is the temperature of the mix at various stages of mixing? What are the minimum and maximum temperatures of the paste mix? Is the paste mix…
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न्यूट्रल इलेक्ट्रोड के रूप में कैडमियम का उपयोग करते हुए बैटरी सेल डिजाइनिंग और परीक्षण
18:50
18:50
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18:50
Send us a Text Message. आज का पॉडकास्ट एपिसोड सुनें जिसमें बताया गया है कि बैटरी डिजाइनिंग और परीक्षण के समय तटस्थ इलेक्ट्रोड का उपयोग क्यों किया जाना चाहिए। यह एपिसोड पॉजिटिव से नेगेटिव एक्टिव मटेरियल निर्धारण के अनुपात के संबंध में मामले पर केंद्रित है। यह सुनिश्चित करने के लिए विषय पर विस्तार से चर्चा की गई है कि के एक्टिव मटेरियल असंतुलन के कार…
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Utilizing Cadmium as a Neutral Electrode for Battery Cell Designing and Testing
14:18
14:18
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14:18
Send us a Text Message. Listen to today's podcast episode which explains the reason why a neutral electrode must be used at the time of battery designing and testing. The episode dwells on the matter as regards the ratio of positive to negative active material determination. The topic has been discussed in detail to ensure that the failures of batt…
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Send us a Text Message. Listen to today's podcast episode which clarifies the reasons for the failure of active material filling in tubular bags/gauntlets. The episode dwells on the various reasons for the variation of filling of active materials and suggests measures to be taken to manufacture good quality tubular plates. The topic has been discus…
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Send us a Text Message. Listen to today's podcast episode in which I share my thoughts on the subject of the survival of lead-acid batteries. The episode dwells on the hot topic of discussion that bothers lead acid battery manufacturers. A topic that crops up whenever the battery manufacturers meet. The question is – Will lead acid batteries surviv…
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Send us a Text Message. Listen to today's podcast episode which clarifies the reasons for failure of batteries due to bursting of tubular bags/gauntlets. The episode dwells on the various reasons for failure and lists out the requirements of various characteristics of a good gauntlet. The outline of the process of manufacture of gauntlets also form…
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Understanding Customer Pain Points Guarantee & Warranty Clarified
42:55
42:55
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42:55
Send us a Text Message. Listen to today's podcast episode as we clear the confusion as regards warranty & guarantee. This podcast episode is for the battery user as much as it is for the battery manufacturer and dealer. The questions posed and answered are – What exactly is meant by Guarantee & Warranty? What is a pro-rata warranty? Is the user of …
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Send us a Text Message. Listen to today's mind-boggling podcast episode as we delve into the baffling claims for warranty replacement of batteries. This is another case study similar to the earlier one on the mysterious case of the Pasting Machine. The questions are – Why are only the separators getting damaged so badly? Why are the plates comparat…
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Unraveling the Mystery of the Pasting Machine: A Tale of Astonishment
10:25
10:25
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10:25
Send us a Text Message. During my tenure at UNIK, (a company that manufactures machines for battery manufacturers) I had an interesting encounter with a battery manufacturer who purchased one of our pasting machines. Initially, everything ran smoothly, but when they ramped up production, the machine took an unexpected turn. Imagine a seemingly perf…
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Prolonging Battery Lifespan: Unlocking the Secrets of Battery Maintenance to Reduce Warranty Claims
33:59
33:59
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33:59
Send us a Text Message. You are surely making an excellent-quality stationary battery. Are you still handling a lot of customer complaints, service requests, and warranty claims? Are these warranty returns eating up a major chunk of your profits? Do you feel frustrated after all the hard work and efforts that you have put in when you are saddled wi…
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SMF बैटरी निर्माण के लिए महत्वपूर्ण टिप्स
10:13
10:13
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10:13
Send us a Text Message. सील्ड मेंटेनेंस फ्री बैटरियों का निर्माण फ्लडेड इलेक्ट्रोलाइट वेंटेड टाइप पारंपरिक लेड एसिड बैटरियों के निर्माण जितना आसान नहीं है। हो सकता है कि बैटरी को सावधानी से असेम्बल किया गया हो • बैटरी प्लेटें वजन की एकरूपता • असेंबली की उचित पिच • विभाजकों का एक समान संपीड़न • सही बस बार की मोटाई और चौड़ाई आदि आदि।, उपरोक्त सभी के …
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गुप्त खुलासा: लंबे समय तक चलने वाली बैटरियों की कुंजी
15:50
15:50
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15:50
Send us a Text Message. मेरे पॉडकास्ट के इस एपिसोड में, मैं बैटरी निर्माण की एक महत्वपूर्ण प्रक्रिया के बारे में बात करूंगा। यह प्रक्रिया इतनी महत्वपूर्ण है कि इस प्रक्रिया के दौरान जरा सी भी लापरवाही बैटरी की विफलता का कारण बनती है। यहां तक कि इस प्रक्रिया में गलती के कारण उत्कृष्ट सामग्री के साथ इकट्ठी हुई बैटरी भी विफल हो जाती है। बैटरी का प्रदर…
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Send us a Text Message. Manufacture of Sealed Maintenance Free batteries is not as easy as the manufacture of Flooded Electrolyte Vented type conventional lead acid batteries. The battery may have been assembled with care as regards Uniformity of plate weights Proper pitch of assembly Uniform compression of separators Correct bus bar thickness & wi…
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1
Acidic Alchemy - Understanding The Secret Weapon In Battery Manufacture
25:46
25:46
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25:46
Send us a Text Message. Processing of filled tubular plates is an operation not given its due importance. It is necessary for manufacturers to understand how battery life and performance can be affected due to a casual approach in this department. Improper processing of filled tubular plates: can result in inconsistent sulfation reaction can raise …
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Secret Revealed: The Key to Long Lasting Batteries
14:36
14:36
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14:36
Send us a Text Message. In this episode of my podcast, I shall be talking about an important process of battery manufacture. This process is so important that any neglect during this process leads to battery failure. Even batteries assembled with excellent materials fail due to a mistake in this process. Battery performance & life both are dependen…
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सौर अनुप्रयोगों के लिए लंबे समय तक चलने वाली और उच्च प्रदर्शन वाली बैटरी कैसे बनाएं?
11:28
11:28
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11:28
Send us a Text Message. मेरे पॉडकास्ट की इस कड़ी में मैंने सौर फोटोवोल्टिक अनुप्रयोगों के लिए लंबे समय तक चलने वाली लीड एसिड बैटरियों का विवरण दिया है और अच्छे प्रदर्शन के लिए किन डिजाइन मापदंडों पर विचार किया जाना चाहिए। यह अक्सर देखा गया है कि एक बैटरी जो यूपीएस एप्लिकेशन में उच्च निर्वहन धाराओं का सामना करती है और सी10 रेटिंग पास करती है, सौर एप…
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सोलर ऍप्लिकेशन्ससाठी दीर्घकाळ टिकणारी आणि उच्च कार्यक्षमतेची बॅटरी कशी बनवायची?
10:52
10:52
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10:52
Send us a Text Message. माझ्या पॉडकास्टच्या या एपिसोडमध्ये मी सोलर फोटोव्होल्टेइक ऍप्लिकेशनसाठी दीर्घकाळ टिकणारी लीड ऍसिड बॅटरी चांगली कामगिरी करण्यासाठी कोणते डिझाईन पॅरामीटर्स विचारात घेतले पाहिजेत याचे तपशीलवार वर्णन केले आहे. हे अनेकदा लक्षात आले आहे की UPS ऍप्लिकेशनमध्ये उच्च डिस्चार्ज करंटचा सामना करणारी आणि C10 रेटिंग पास करणारी बॅटरी सोलर …
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Send us a Text Message. Stationary tubular plate lead acid batteries which pass the C10 test in the laboratory sometimes fail at site when used in solar photovoltaic applications. A lot of cases of batteries not getting recharged or not lasting out the long warranty of 5 years are reported. The same design battery works well in a UPS application th…
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In Conversation with Shrinivas Patil | Basics of Batteries - Lead Acid & Lithium Ion
27:58
27:58
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27:58
Send us a Text Message. This episode of the podcast, I am in conversation with Shrinivas Patil highlighting the following: 1. basics of lead-acid and lithium-ion batteries 2. the applications of these batteries 3. the process of battery manufacture in brief. 4. energy efficiency and possibilities for saving electricity during battery manufacture Th…
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बैटरी कक्ष डिजाइन निर्दिष्टीकरण
16:20
16:20
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16:20
Send us a Text Message. लीड एसिड बैटरी रूम डिज़ाइन एक ऐसी चीज़ है जिसे बैटरी में आग लगने के कुछ मामलों के बाद महत्व मिला है। लीड एसिड बैटरी सुरक्षित और व्यापक रूप से उपयोग की जाती हैं। भूमि और भवन की लागत बढ़ गई है और क्षेत्र की कमी ने समस्याओं को बढ़ा दिया है। कृपया मेरे पॉडकास्ट के इस एपिसोड को ट्यून करें ताकि बैटरी रूम को डिजाइन करते समय विचार क…
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Send us a Text Message. ലെഡ് ആസിഡ് ബാറ്ററികൾ ടോപ്പ് അപ്പ് ചെയ്യുന്നതിന് നല്ല നിലവാരമുള്ള വെള്ളം ഉപയോഗിക്കേണ്ടതിന്റെ ആവശ്യകതയെക്കുറിച്ചാണ് ഈ പോഡ്കാസ്റ്റിൽ ഞാൻ സംസാരിക്കുന്നത്. ഉപയോഗിക്കുന്ന വെള്ളം വാറ്റിയെടുത്തതോ ധാതുവൽക്കരിക്കപ്പെട്ടതോ ആയ വെള്ളമാണ് ശുപാർശ ചെയ്യുന്നത്. നമ്മൾ വാറ്റിയെടുത്ത വെള്ളമോ മിനറലൈസ് ചെയ്ത വെള്ളമോ ഉപയോഗിക്കുന്നില്ലെങ്കിൽ എന്ത് …
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लीड एसिड बैटरी पर ओवरफिलिंग के प्रभाव
11:22
11:22
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11:22
Send us a Text Message. यदि आप लीड एसिड बैटरी उपयोगकर्ता, सर्विस इंजीनियर, रखरखाव विभाग के कर्मचारी या डीलर हैं - तो यह पॉडकास्ट एपिसोड आपके लिए है। यह एक गलत धारणा है कि सेल या बैटरी को अतिरिक्त पानी से भरना स्वीकार्य है और किसी भी मामले में ऐसा अतिरिक्त पानी बह जाता है। यह अतिरिक्त पानी बैटरी को कैसे नुकसान पहुंचाता है और इस तरह के टॉपिंग के हानि…
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Mr. Achim Lulsdorf on Paste Mixing – Clarifying Issues. Answering Queries raised by Ramesh Natarajan
41:41
41:41
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41:41
Send us a Text Message. If you are a Lead Acid battery manufacturer and are interested in learning the importance of battery plate paste mixing, then this podcast episode is for you. Am sure you want to know as to What is the importance and role of expanders in a paste How should one add the various chemicals at the time of paste manufacturing What…
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1
Battery Room Design Recommendations
15:54
15:54
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15:54
Send us a Text Message. If you are a Lead Acid battery user or manufacturer or dealer, and are interested in learning about battery room design specifications, then this podcast episode is for you. Am sure you want to know as to What should be the material used on flooring How can the room be kept clean What are the safety requirements How are the …
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1
Effects Of Overfilling on a Lead Acid Battery
10:24
10:24
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10:24
Send us a Text Message. If you are a Lead Acid Battery user, service engineer, maintenance department personnel or dealer – this podcast episode is for you. It is a misconception that topping up of a cell or battery with extra water is acceptable & in any case such extra water flows out. How this extra water damages the battery and the harmful effe…
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Send us a Text Message. If you are a Lead Acid battery user or manufacturer or dealer – this podcast episode is for you. Am sure you want to know as to, why a 10-hr. rate tubular stationary battery, which delivers 10 amps for 10 hours delivers 16.66 amps for 5 hours & does not deliver 20 amps for 5 hours delivers 23.90 amps for 3 hours & does not d…
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Send us a Text Message. In this episode of the podcast, I have outlined the 15 steps that a traction battery service engineer can run through as and when he visits any traction battery user site. Based on the inputs he gets, or observations he makes, he can address the problems if any, in a better manner. Please note that, maintenance and care of t…
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Success In Equipment Sales – Battery Machines & MHE
40:04
40:04
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40:04
Send us a Text Message. In this episode of the podcast, I have with me an expert in sales Mr. Ravichandran who regularly conducts a lot of training programs for industries. He is also an author, whose book, “7 Value Drivers For Success In Sales” is an Amazon No 1 Bestseller. Mr. Ravichandran has dwelt on the 3 challenges in sales, the ways of overc…
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Send us a Text Message. In this episode of the podcast, I shall make an attempt to address the often asked question: ARE LITHIUM ION BATTERIES USED IN ELECTRIC VEHICLES SAFE? Many of my friends from the Lead Acid battery industry keep asking If these batteries are safe, certified for use, sold so widely, fitted to electric vehicles by original equi…
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Reasons For Dry Out Of Water In Inverter, UPS, Standby Batteries
11:20
11:20
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11:20
Send us a Text Message. In this episode of the podcast, I shall dwell on the various reasons as to why there is a need for periodic topping up of water in the lead acid stationary batteries used in the following applications: Home inverters UPS systems Solar photovoltaic systems Telecom systems Railways The reasons for need of more frequent topping…
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Lithium Ion Batteries in MHE in South Africa - New Forklift Sales & Rentals
38:57
38:57
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38:57
Send us a Text Message. My guest Mr Vijay Manchanda is very upbeat about the prospects of Lithium-Ion batteries in the MHE segment though he does admit that Lead Acid batteries shall continue to be sold for quite some time. The customer preference in his market though - is clearly in favour of Lithium Ion, according to him. Please do listen to his …
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E Rickshaw, Traction, Golf Cart & Other Deep Cycle Batteries – Importance Of Equalising Charge
11:00
11:00
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11:00
Send us a Text Message. In this episode of the podcast, I shall dwell on the various reasons as to why deep cycling lead acid batteries need equalizing. The frequency of equalising charge and the importance of equalising has also been addressed. I shall also explain as to why the battery should not be used with one or more lagging cells, especially…
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1
ई रिक्शा बैटरी और अन्य सायक्लिंग बैटरी इक्वलाइजिंग - आवश्यकता और महत्व
13:55
13:55
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13:55
Send us a Text Message. इस कड़ी में हम यह समझने की कोशिश करेंगे कि डीप साइकलिंग लेड एसिड बैटरियों को इक्वलाइजिंग की आवश्यकता क्यों है। हम यह भी समझेंगे कि बैटरी विशेष रूप से नई होने पर एक या अधिक लैगिंग सेल के साथ प्रयोग क्यों नहीं किया जाना चाहिए? हालांकि ट्रैक्शन बैटरी के एक उदाहरण पर विचार किया गया है, गोल्फ कार्ट बैटरी, ई रिक्शा बैटरी, एरियल वर…
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Send us a Text Message. आज के एपिसोड एक दिलचस्प केस स्टडी है। पोडकास्ट की इस कड़ी में मैं एक ऐसे मामले के बारे में बात करने जा रहा हूं जो वाकई बहुत हैरान करने वाला था। यह एक विचित्र मामला था जहां रैंडम लेड एसिड बैटरी के बैटरी विभाजक (separators) क्षतिग्रस्त हो रहे थे। यह सभी बैटरियों में नहीं हो रहा था, इसलिए यह समझना बहुत मुश्किल था कि खराबी बैटरी…
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लीड एसिड बैटरी विस्फोट और आग के 8 प्रमुख कारण
11:23
11:23
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11:23
Send us a Text Message. पॉडकास्ट की इस कड़ी में मैंने लीड एसिड बैटरी में विस्फोट या आग लगने के 8 प्रमुख कारणों को सूचीबद्ध किया है विभिन्न कारणों को समझने के लिए कृपया इस प्रकरण को सुनें | मुझसे संपर्क करने या अमेज़ॅन नंबर 1 बेस्टसेलर पुस्तक बैटरियों डेमिस्टिफाइड खरीदने के लिए कृपया नीचे दिए गए लिंक पर क्लिक करें: https://linktr.ee/rameshnatarajan …
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Send us a Text Message. Lead acid batteries are very safe and usually there are no reasons for a battery catching fire or exploding due to a fault in the chemistry of these batteries. There are a few occasions of fire due to thermal runaway in the case of sealed maintenance free batteries. However, the vented type flooded electrolyte lead acid batt…
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ലിഥിയം അയൺ ബാറ്ററികളിൽ ഉപയോഗിക്കുന്ന ബിഎംഎസ് എന്താണ്?
10:46
10:46
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10:46
Send us a Text Message. ലിഥിയം അയോൺ ബാറ്ററിയുടെ വരവോടെ ആളുകൾ ബിഎംഎസ് എന്ന പുതിയ പദം കേൾക്കാൻ തുടങ്ങി. ലെഡ് ആസിഡ് ബാറ്ററിയിൽ ഘടിപ്പിച്ചിരുന്ന ഉപകരണമായിരുന്നില്ല അത്. എന്താണ് ബിഎംഎസ്? അതെന്തു ചെയ്യും? ഒരു നല്ല BMS-ൽ നിന്ന് എന്താണ് പ്രതീക്ഷിക്കുന്നത്? ലിഥിയം അയോൺ ബാറ്ററിക്ക് ബിഎംഎസ് എത്ര പ്രധാനമാണ് എന്റെ പോഡ്കാസ്റ്റിന്റെ ഇന്നത്തെ എപ്പിസോഡിൽ ഞാൻ വിശദീ…
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Send us a Text Message. लिथियम आयन बैटरी (Lithium Ion Battery) के आगमन के साथ लोगों ने एक नया शब्द बीएमएस (BMS) सुनना शुरू कर दिया है। यह लेड एसिड बैटरी (Lead Acid Battery) में फिट होने वाला उपकरण नहीं था। बीएमएस क्या है? क्या करता है? एक अच्छे बीएमएस से क्या उम्मीद की जाती है? लिथियम आयन बैटरी के लिए बीएमएस कितना महत्वपूर्ण और आवश्यक है अपने पॉडका…
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Send us a Text Message. എന്താണ് സൾഫേഷൻ? എപ്പോഴാണ് ബാറ്ററി സൾഫേറ്റ് ചെയ്യുന്നത്? സൾഫേഷൻ എപ്പോഴും മോശമാണോ? ഒരു ബാറ്ററി സൾഫേറ്റ് ആണെന്ന് എങ്ങനെ അറിയാൻ കഴിയും? ഇവയ്ക്കെല്ലാം ഉത്തരം ലഭിക്കുന്നതിനും സൾഫേഷനുമായി ബന്ധപ്പെട്ട കൂടുതൽ ചോദ്യങ്ങൾക്കും ഈ എപ്പിസോഡിലേക്ക് ട്യൂൺ ചെയ്യുക. Visit, www.RameshNatarajan.in to stay connected Join my network on LinkedIn t…
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Send us a Text Message. अजीब लेकिन सच है......मेरा मतलब है सच्ची कहानी जो मैंने इस हिंदी पॉडकास्ट एपिसोड में साझा की है। यह एपिसोड एक पेस्टिंग मशीन की सच्ची कहानी है जो रोजाना सुबह 9 बजे से 11.00 बजे तक काम करती थी और आश्चर्यजनक रूप से हर दिन दोपहर 12.00 बजे के बाद चिपकाई गई प्लेट नहीं बनाती थी। क्या आप इसका कारण अनुमान लगा सकते हैं कि मशीन ने इतने…
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Lithium Ion Battery Fires – Hazards & Safety Recommendations
14:05
14:05
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14:05
Send us a Text Message. If you are a Lithium Ion battery user or an Electric Vehicle owner – this podcast episode is for you. Why should water not to be used, ideally speaking, to be put OFF a Lithium Ion battery fire? Are the gases released after the fire, when mixed with water, dangerous enough to damage the eyes? Do the gases emitted irritate th…
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Lithium Ion Batteries In MHE Segment – In Conversation With Mr. Sunil Gopalan
54:08
54:08
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54:08
Send us a Text Message. Will Lithium Ion batteries totally replace Lead Acid batteries in the MHE segment? Why do customers want to replace Lead Acid batteries with Lithium Ion batteries? Is it easy to retrofit Lithium Ion batteries in vehicles having Lead Acid batteries? Is the vehicle to be altered substantially for such a change? Are customers r…
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